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When designing a custom zygomatic arch implant, the primary goal is usually not projection but controlled lateralization of the arch to create the desired increase in upper facial width while maintaining a natural skeletal contour.

Key Design Parameters

1. Amount of Width Increase

This is the most important variable.

Typical augmentation:

  • 3–5 mm per side: subtle widening
  • 5–8 mm per side: moderate widening
  • 8–12 mm per side: significant widening
  • >12 mm per side: aggressive widening, usually reserved for very narrow faces

Because width increases on both sides, a 7 mm implant per side creates approximately 14 mm of total bizygomatic width increase.

2. Location Along the Arch

The implant can emphasize:

Anterior arch

  • Near the malar prominence
  • Blends with cheek augmentation
  • Creates more three-quarter-view definition

Middle arch

  • Maximum widening effect
  • Often the ideal location for skeletal expansion

Posterior arch

  • Extends toward the root of the arch near the ear
  • Produces a broader upper-face frame
  • Must be designed carefully to avoid visibility in thin tissues

3. Shape Profile

A custom implant can be designed as:

Uniform width increase

Original arch  —–

Implant effect =====

Result: consistent widening

Central flare

     /\

—-/  \—-

Most projection occurs in the middle of the arch.

Posterior flare

—-\____/

Creates width farther back toward the temporal region.

4. Vertical Position

The implant can:

  • Stay centered on the arch
  • Add slight superior fullness
  • Add slight inferior fullness

Most aesthetic designs remain centered to preserve natural anatomy.

5. Edge Transitions

One of the most important features of custom design.

The implant should:

  • Feather gradually into native bone
  • Avoid abrupt step-offs
  • Extend sufficiently beyond the area of maximal augmentation

A well-designed implant is often almost invisible on CT except at the area of maximum projection.

Stand-Alone vs Combined Designs

Pure Arch Implant

Used when:

  • Cheek projection is already adequate
  • Face is narrow
  • Goal is width only

Front view:

   |     |

  /       \

/         \

After widening:

  |       |

/         \

/           \

Malar-Arch Implant

Most common custom design.

Advantages:

  • Adds anterior cheek projection
  • Adds lateral width
  • Creates a continuous cheekbone contour

This avoids the appearance of having a prominent arch but a flat anterior cheek.

CT-Based Design Considerations

When designing from a 3D CT:

  • Measure current bizygomatic width.
  • Evaluate temporal hollowing.
  • Determine cheek projection relative to orbital rim.
  • Assess soft-tissue thickness over the arch.
  • Simulate different lateralization values.
  • Ensure the implant does not encroach on the temporalis muscle origin.

The best custom designs are usually judged from:

  1. Frontal view.
  2. Three-quarter view.
  3. Skeletal overlay measurements.

The actual implant often looks surprisingly small on the computer model; even a 5–7 mm lateral displacement of the arch can produce a noticeable increase in facial width.

Dr. Barry Eppley

Plastic Surgeon

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