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Archive for the ‘cranioplasty’ Category

The Small Incision Occipital Cranioplasty For A Flat Back of the Head

Tuesday, February 26th, 2013

 

Of all the non-craniosynostotic developmental skull deformities that exist, by far the most common is occipital plagiocephaly. This refers to a flattening on one side of the back of the head. While the deformity may be greatest on the flattest part of the occiput, its effects go beyond the flat skull area. Usually there is some compensatory bulging on the opposite normal side of the occiput as well as on the temporal side of the flattened side anterior to it. The ear positions can also be seen to be asymmetric with the ear on the flattened side more anterior than the opposite ear and may have some slight protrusion to it as well.

While a flat back of the head in an adult poses only an aesthetic deformity, to some so afflicted it can be more than just a casual asymmetric concern. While an occipital plagiocephaly in a balding male or one who shaves his head appears obvious and their concern is visible, I have seen an equal number of women with full heads of hair that are considerably bothered by it as well and adjust their hairstyles to accomodate for the aesthetic skull deformity.

The correction of an occipital flattening is done by building up the back of the head with a cranioplasty material. In and of itself, it is a fairly straightforward procedure to accomplish skull symmetry as long as one has complete visual access. Using a traditional and full ear to ear incision with peelback of the scalp does allow this exposure but many patients do not desire a full transverse scalp scar. This would be particularly true in almost all men due to their hair density and scar exposure concerns. It is always paramount to avoid trading off one aesthetic scalp/skull problem for another.

Adapting an occipital cranioplasty procedure through a smaller incision has been necessitated over the years because of scar concerns. It is possible to do the procedure but it necessitates several technical adjustments or modifications to that of a full open cranioplasty. It does not require special instrumentation but an intimate working knowledge of the handling properties of the various cranioplasty materials.

First and most importantly only one cranioplasty material has the working properties to be inserted through a small incision and molded into shape externally by scalp manipulation. PMMA or polymethylmethacrylate, acrylic bone cement, can be mixed into a putty which at a certain point in its set is not too loose but has not started to fully polymerize either. It is this window in the setting of the material that can permit it to be inserted through a smaller incision and still have adequate flow properties to be molded once inside. Unfortunately, none of the HA or hydroxyapatites have these working propertiues to be of great value for this approach. I have tried every HA material available and they all come up wanting, either in too short of set times or lack of adequate flow characteristics.

While a cranioplasty material can not really migrate around or away from its pocket on the bone, like other implants in soft tissues, some anchorage to the bone is always a good idea…even if it is just for psychological reassurance The best way to do that is to place small 1.5mm self-tapping titanium screws into the bone leaving them slightly above the bone surface. This will allow the PMMA to flow around them and lock onto them while it is curing. Since PMMA never really bonds to the skull bone, although there is some justification to calling it a bone cement since it does have some stick to it, this small screw fixation certainly prevents any micromovement. As long as too many screws are not placed or the screws are not too big, it is really quite easy to pop the implant off the bone later should that ever be necessary. In essence, their use does not make secondary removal unduly difficult.

Once the PMMA material is inserted, the scalp incision needs to temporarily stapled together. This then allows one to shape the material and feather its edges by external scalp manipulation. There usually is a few minute window to do the molding. While in years past the final set of PMMA was associated with very high heat release, this is no longer true. The exothermic reaction is very minimal with newer formulations so there is no risk of thermal injury to the scalp tissues. Once shaped and set, the staples are removed and partial visual assessment can then be done internally. (although this will be very limited as the material now occupies the entire pocket and the small incision makes it very hard to look over all the augmented area)

One advantage to the small incision cranioplasty is that the risk of difficulty with incisional closure is less because the molding is usually done away from it. This prevents the risk of encountering an incision that can not be closed due to the augmentation volume. When possible it is always best to have an incision in which no cranioplasty material lies underneath it. (ideal but not always possible)

The small incision occipital cranioplasty can be a very effective method of skull augmentation. Patients can have a very quick recovery and very minimal discomfort. But it is very technique dependent and requires good experience with more open methods of cranioplasty before attempting it through limited access.

Dr. Barry Eppley

Indianapolis, Indiana

Postoperative Instructions for Skull Reshaping Surgery

Monday, January 28th, 2013

 

Skull reshaping surgery is done to create a more normal skull shape and contours. It achieves this goal through the application to the outside of the skull of either augmentation (by adding materials), reducing bone or a combination of both techniques. Most skull reshaping techniques require an open incisional approach to be done.

The following postoperative instructions for skull reshaping surgery are as follows:

1.  Skull reshaping surgery has a surprisingly minimal amount of postoperative discomfort. Pain medications are prescribed should you need them and you should take them as directed on the label, usually 2 tablets every 3 to 4 hour as needed. Many patients only use Tylenol; or Alleve after the first few days of surgery.

2.  There will be a circumferential head wrap applied at the end of the procedure. This is to be worn for the first night after surgery and can be removed the next day. Thereafter no dressings are needed. You may take it off the next day to shower.

3. In some cases of skull reshaping surgery, a drain will be used for the first day after surgery. This very small tube will be connected to a small bulb which collects any fluids. Empty the bulb as directed and there is NO need to measure the amount of fluid that comes out. In most cases of skull reshaping surgery, the bulb usually does not fill enough to be emptied more than once. The drain will be removed the day after surgery.

4. The scalp incision will be closed with either resorbable sutures, permanent sutures or small metal staples.There is no need to apply any antibiotic ointment to the incision, just leave them dry. Resorbable sutures do not need to be removed. Permanent sutures and staples will be removed 7 to 10 days after surgery. You may shower 48 hours after surgery and wash your hair.

5. You may wash your hair 48 hours after surgery. It is alright to get the sutures or staples wet. Dry and style your hair as desired. Be careful combing your hair so you do not catch the comb in the sutures or staples.

6. Strenuous physical activities and working out should wait for at least one week after surgery. While you can not harm the result by anything you do, wait until you feel better before exerting yourself.

7. You may eat and drink whatever you like right after surgery.  Focus on liquids and soft foods for the first few days after surgery.

8.   You may return to work and any non-strenuous physical activity as soon as you would like based on your comfort level.

9.   You may drive when you feel comfortable and can react normally and are off pain medication.

10. If any scalp or incisional redness, tenderness, or drainage develops after the first week of surgery, call Dr. Eppley and have your pharmacy number ready.

Consent for Plastic Surgery: Cranioplasty (Skull Reshaping)

Monday, January 28th, 2013

 

Every plastic surgery procedure has numerous issues that every patient who is undergoing a procedure should know. These explanations are always on a consent form that you should read in detail before surgery. This consent form, while many perceive as strictly a legal protection for the doctor, is actually more intended to improve the understanding of the various skull reshaping procedures. The following is what Dr. Eppley discusses with his patients for these procedures. This list includes many, but not all,of the different outcomes from surgery. It should generate both a better understanding of the procedure and should answer any remaining questions that one would have.

ALTERNATIVES

There are no alternatives to surgical skull reshaping. Some small skull defects may be treatable by a fat injections or bone cements placed through a minimal incision injection approach. High spots or skull reduction can not be reduced by a non-incisional approach.

GOALS

The goal of skull reshaping surgery is to create a more normal appearing skull contour. In some cases, this may require building up the bone, reducing raised areas or a combination of both reshaping techniques to get the optimal skull contour.

LIMITATIONS

The limitations of any cranioplasty procedure are how much of an incision can the patient tolerate (access and exposure), how much the skull can be built up based on the scalp’s ability to stretch and the thickness of the skull bone when reductions are being done.

EXPECTED OUTCOME

Expected outcomes include the following: temporary swelling of the scalp even extending down into the face, scalp skin numbness, a permanent scalp scar, the implantations of various biomaterials for augmentation/buildup including microcrew anchorage and months of healing and tissue settling until the final result is seen in all aspects. Healing of any cranioplasty procedure is a process and the minimal amount of time to judge the result is three months and may take as long as six months to see the very final result in many cases.

RISKS

Significant complications from skull reshaping surgery are very rare but could include infection. More likely but uncommon occurrences could include a wide scalp scar, potential hair loss along the incision, suture reactions along the incision edges causing local wound healing problems, edge demarcation/irregularities along any implant-bone interface, overcorrection of the skull contour, undercorrection of a skull contour, and asymmetries and irregularities of the skull contour. Any of these risks may require revisional surgery for improvement.

ADDITIONAL SURGERY     

Should additional surgery be required to revise a scalp scar, adjust a bone or implant contour or perform aesthetic adjustments of the initial skull reshaping will generate additional costs.

Case Study: Cranioplasty for the Flat Back of the Head

Monday, July 23rd, 2012

 

Background:  The shape of the head is largely determined by the skull that lies underneath it.  Its normal oblong shape is created by the multiples plates of skull bone formed in utero that only formally fuse together after birth. The rapidly developing and expanding brain has great influence on forming the skull shape, much like an internal tissue expander.

But if the bone is blocked from being expanded, it will result in the push of the brain being directed elsewhere. This blocking effect can be created by a suture fusion (craniosynostosis) or an external force. By far, the most common cause of skull asymmetry is external molding. The most frequent form of external molding is inadvertent pressure caused by laying on one side of the head too long as a baby. This causes a classic flattening on one side of the back of the head with compensatory overgrowth on the other side. This is known as occipital deformational plagiocephaly.  On careful examination, one can often see from above that the entire head is twisted or rotated causing a cranioscoliosis effect in more severe cases.

With today’s shorter hairstyles and shaved heads, bothersome flat spots on the back of heads are becoming more evident. Often the ear on the flat side is moved further forward than the opposite ear and even the neck muscles on the flat side are asymmetric to the other side. These posterior skull asymmetries have given rise to patient’s requesting if they can be improved by some form of plastic surgery.

Case Study: This 42 year-old man was extremely bothered by the flat spot on the left side of back of his head. He had shaved his head for years since he began balding. To hide his concern about his flat spot, he always wore a hat to camouflage it. In discussing the option of a craniplasty correction, the issue of the trade-off of a fine scar was discussed. His level of concern about the back of his head made the scar issue a palatable exchange.

Under general anesthesia, a 9 cm horizontal posterior scalp incision was made. Wide exposure was made of both the normal and flat side of the occiput. Two small 1.5mm screws were placed at two different levels of the flat side marking how high the augmentation had to be for symmetry. Then using a PMMA acrylic cranioplasty material of 30 grams impregnated with antibiotic powder, a putty was made and inserted through the incision onto the flat occiput. The material was shaped through a combined internal and external methods until the area was both augmented and smooth and all edges were feather-like. The material set in ten minutes and the incision was then closed. A circumferential head dressing was applied and no drain was used. The length of the surgery was 90 minutes.

He had only minor discomfort the first night surgery and none thereafter. His head dressing was removed the next day. He had some expected swelling but no pain. Dissolveable sutures were used so removal was not necessary. He was placed on no restrictions after surgery and he could shave his scalp around his incision site 48 hours after surgery. His degree of occipital symmetry was dramatically improved.

Correcting a flat spot on the back of head is no different than a frontal or forehead augmentation. It is an onlay cranioplasty that requires a biocompatible material and an incision to place it. Scars are made as small as possible and material options are either an acrylic PMMA or HA. (hydroxyapatite) Cost plays a role in material choice. How much skull symmetry can be achieved is largely based on the volume added. The limiting factor in how much volume can be placed is scalp tightness and getting a good incision closure, preferably not directly over the implanted material.

 Case Highlights:

1)      One of the most common skull deformities is flattening on the back of the head, also known as occipital deformational plagiocephaly.

2)      Building up the flat back of the head is done by an onlay cranioplasty procedure, using a variety of different materials.

3)      Using an open approach, an occipital cranioplasty procedure is both very effective and involves minimal recovery.

Dr. Barry Eppley

Indianapolis, Indiana

Cosmetic Skull Augmentation of the Flat Back of the Head

Tuesday, July 26th, 2011

When one thinks of cosmetic surgery, the thought rarely goes to any form of skull contouring. While the world is full of a wide variety of head shapes, there is no uniform size or measurement to determine a pleasing cranial contour. But there is a certain oblong and curvilinear shape to most of the skull. The forehead, which is really the front part of the skull, has some very specific desired shapes and contours that are very gender-specific, but the rest of the skull has less well-defined determinants of being pleasing in appearance.

Despite the comparatively obscure location of the back of the head (occiput) compared to the forehead, not everyone is entirely pleased with this portion of their skull shape. The typical concern is that the back of the head is too flat without adequate projection. Whether it be the entire occiput or limited to just the crown area (upper occiput), this is a legitimate cosmetic concern for those so affected. For anatomic clarification, the bony portion of the occiput actually stops at about the level of the middle of the ear. The rest of the back of the head is muscle and other soft tissue.

The most effective method of occipital skull contouring is augmentative, putting a material on top of the bone to build it out. This is a common form of cranioplasty that has a long history in the forehead, it is just less commonly done on the back of the head. There are multiple ways to perform an occipital augmentation cranioplasty and they differ primarily in the material used and the incisional approach to get it there. Each has their own distinct advantages and some disadvantages.

The open form of an occipital cranioplasty involves a transverse incision of about 8 or 10 inches on the upper part of the back of the head. This approach heals better than any other scalp incision in this area. The scalp is lifted off of the bone around a premarked area of the flattening. Through this approach, either an acrylic (PMMA) or calcium hydroxyapatite (HA) material can be mixed, placed and contoured to the desired shape. Both are powders and liquids that are mixed together to form a moldable putty which as about 10 minutes of working time. Because it is a putty, thus is why it needs an open approach to be placed. Acrylic has the advantage of setting up as solid as bone and just as fracture-resistant. That would offer a theoretical advantage on the back of the head since we lay on it all the time. HA, which setting up firm, is a bit more brittle and fracture-prone although I have never seen that to be a problem in the forehead. With either material, the open approach offers the best chance for a very smooth and even contour shape.

The limited incision approach uses a three to four inch incision through which the materials are ‘pushed’ through as a putty and molded from the outside as it sets. The only cranioplasty material that has the physical properties once mixed (for the first 12 minutes) to be a good moldeable putty is PMMA or acylic.The disadvantage to the limited incision approach is that there is a higher risk of contour irregularities and palpable edges. This occurs because the molding of the material as it sets is done from the outside so there is no visual way of confirming how smooth it is as it sets.

Cosmetic contouring can be done on most areas of the skull. Occipial augmentation cranioplasty can be done to build out a flat spot or entire back of the head. Regardless of the material and the incision used, it is a simple procedure for a patient to go through with very minimal recovery. Patients report having a headache for a few days but no real pain. Once can wash their hair within 48 hours. Some mild swelling can be expected and the final result can be fully appreciated within 6 weeks after the procedure. All of the cranioplasty materials used are permanent so the change in skull contour will be maintained over one’ lifetime.

Dr. Barry Eppley

Indianapolis, Indiana

Screw Fixation of Acrylic Onlay Cranioplasty

Tuesday, July 19th, 2011

One of the techniques for contouring of the skull is augmentative cranioplasty. This is where the skull or forehead is built out through the use of a variety of synthetic materials. While bone would seem to be a logical choice, it is associated with resorption when used as an onlay not to mention the need for a donor site. Synthetic materials offer contour stability, off-the-shelf ease of use and the elimination of a donor site. Even though there is a risk of infection with synthetics, their benefits far outweigh this very uncommon cranioplasty risk.

One of the most common cranioplasty materials is acrylic or PMMA. (poly methylmethacrylate) It has been used successfully for decades and offers a material strength that is similar to bone and is virtually impact-resistant. It is used in orthopedics as a bone cement for joint prostheses but on the skull it does not have ‘cement’ capabilities. This means that the material does not bond to the bone or the overlying soft tissues. Rather it forms a scar capsule around the material, particularly between the material and the underlying bone. This means that there can be small amounts of motion or instability of the cranioplasty material. In revision of pure onlay cranioplasties, it can be very easy to lift the material off of the bone. This material looseness may or may not cause any long-term problems.

Since a PMMA cranioplasty does not bond to the bone, I have always used an anchoring method for the material. The simplest method is to preplace small titanium crews into the outer table of the skull and leave them raised several millimeters. When the cranioplasty material is applied, the initial putty phase of the material wraps around and grabs the screwheads. Once cured, there is a rigid lock of the material to the bone. This prevents any chance of instability or shifting of the material on the skull’s surface.

This screw anchorage of cranioplasties can be used at any location on the skull. It is of particular value on the occipital (back of the head) region where the skull is exposed to the greatest amount of regular stress. (laying on the back of your head)

This cranioplasty fixation method is not as important with the use of other materials such as hydroxyapatite. While these materials are far weaker and minimally impact-resistant, they do have the ability to bond to bone so they have no risk of material movement or instability.

Dr. Barry Eppley

Indianapolis, Indiana

Case Study: Secondary Hydroxyapatite Cranioplasty Reconstruction

Thursday, April 7th, 2011

Background:The forehead occupies the upper third of the face and has variable degrees of convexity based on gender and genetics. It is structurally composed of very strong bicortical bone at its upper two-thirds and the much weaker aerated brow bones at its lower third underneath the eyebrows. While the forehead can resist significant forces, up to more than 100kgs of impact, it can be fractured and displaced. The brow bones, however, fracture at much lower impact forces.

Because it takes such a tremendous force to fracture the frontal bone, most such injuries also cause brain trauma and frequently need neurosurgical intervention. Often a craniotomy is done and the forehead bone is reconstructed at that time. But some cases do not involve the need for neurosurgery and the forehead defect is lefted untreated. These forehead contour defects are then reconstructed secondarily.

Case Study: This is a 37 year-old male who sustained significant forehead trauma and fractures from a fall from a scaffolding at his work one year previously. He recovered from his head trauma and had fullneurological recovery. He had a large indent in his forehead and a well-healed vertical laceration that extended from his hairline down to his eyebrow. A CT scan shows the degree of outer cortical table impaction from his frontal sinus upward.

An open cranioplasty was performed by re-opening his healed laceration. Through this approach the forehead tissues could be lifted back onto the normal undepressed contours of the bone in a circumferential manner. The infractured bone was largely healed and there was no communication into the frontal sinus cavity. An hydroxyapatite paste was prepared, packed into the defect and made smooth with the surrounding bone. In less than 10 minutes, the hydroxyapatite paste hardened and the incision closed.

He had complete restoration of his forehead contour and its convexity and his incision healed without problems. This procedure was done as an outpatient and completed in less than 90 minutes. His postoperative pain and forehead swelling was minimal.

The hydroxyapatite cranioplasty concept is now about 15 years old in its clinical use. It offers an advantage over old-style PMMA (acrylic) in that the material is more biocompatible and actually integrates into the tissues. It is more expensive than PMMA and is far less impact/fracture resistant.But I have never yet seen that be a secondary cranioplasty problem. Due to the handling of the material it must be placed through an open approach. In some cases, small incisional access can be used to place the material.

Case Highlights:

1) Forehead defects from trauma involve changes in the contour of either the solid portion of the forehead and/or the more fragile brow bones.

2) Contour reconstruction of the depressed forehead can be done with the onlay cranioplasty material, hydroxyapatite, in an open technique.

3) Frontal cranioplasty can be done through either a coronal (scalp) incision or an existing forehead laceration if it is big enough.

Dr. Barry Eppley

Indianapolis, Indiana

Case Study: Minimally Invasive Cranioplasty using Kryptonite Bone Cement

Wednesday, October 13th, 2010

Background: The shape of one’s skull is not often thought of as a major cosmetic issue. Much of this is because it is largely hidden by hair in most women and in many young men. But with hair loss in men and the contemporary hairstyle of total scalp shaving, the shape of one’s skull and upper forehead can take down a more dominant visible role. The overall size of the skull is actually greater in surface area than that of one’s face. And, unlike the face, it is generally desirous to be more of a smooth oval rather than have a lot of indentations and irregularities.

Reshaping of one’s skull can be done by either bone reduction or augmentation by onlay materials. By far, more significant changes can be made in the shape of an adult’s skull through addition rather than subtraction. Such cranioplasty procedures have been historically done through an open scalp (coronal) approach. By making a long transverse scalp incision, the scalp tissues can be widely elevated providing wide open exposure and an unobstructed working field. When one has a skull deformity as a sequelae of a prior neurosurgery or craniofacial procedure, the use of a pre-existing scalp incision makes the decision easy to proceed with skull contouring. In the absence of a prior scalp scar, however, the decision to undergo any form of skull reshaping is complicated by the scar’s cosmetic trade-off.

Case Study: A 25 year-old male wanted skull and forehead reshaping due to some cosmetic irregularities. He had a pair of grooves or indentations on each side of the midline of his skull that ran from the back of his head to the middle of the forehead. These depressions were visible given his receding hairline and close cropped hair. These parasagittal linear indentations were somewhat reminiscent of a ‘miniature’ or micro- form of sagittal craniosynostosis as noted by a midline ridge along the sagittal suture and restricted bone growth perpendicular to it along its length. He has trouble wearing hats as his narrow forehead allowed the hat to fall down unsupported to his brows.

These parasagittal skull grooves could be easily augmented through a traditional open cranioplasty approach. Understandably he did not want the scalp scar given the modest nature of the skull problem. An alternative approach of an injectable cranioplasty procedure was devised that could be done through very small incision but yet could add material over the entire lemgth of the skull defects. Such an approach, while not possible with the use of traditional cranioplasty materials such as acrylic and hydrozyapatite, can be done using the newly FDA-approved Kryptonite bone cement.

Prior to the procedure, an outline of the skull depressions were marked on both sides. Clay modeling material was used to fill in the defects and shaped. They were used to give an estimate of how much material would be needed to fill in the defects from front to back. The patient was taken to the operating room where a small one inch incision was made at the back end of the linear  depressions. Long curved elevators were used to raise the scalp tissue off of the bone in a subperiosteal plane within the confines of the skin marks. The pocket was the washed out with antibiotic solution. On each side, 10 grams of Kryptonite bone cement were then injected from front to back using a syringe and a long 12 French plastic catheter. The material was shaped externally by molding with fingers to get smooth edges and sn even fill of the skull depressions to the surrounding skull bone. Once set after 10 minutes, the incisions were closed with small dissolveable sutures. Total operative time was one hour and was done as an outpatient procedure

When seen the next day, he reported only a mild headache for a few hours after surgery. He took no pain medications at all. His swelling was mild as expected and he had no bruising. The effects of the skull contouring was immediately evident and pleasing. However, swelling remains and the final outcome of the procedure will take several months before its true success can be judged. What the procedure does illustrate is that it is possible to do select cranial augmentation using this method. It is fairly simple and the patient will have a quick recovery.

For more modest skull contour deformities where a long scalp incision would be cosmetically unacceptable, the injectable cranioplasty method is a viable method. It is made possible with the flow characteristics of Kryptonite bone cement that have not previously existed with prior cranioplasty materials.

Highlights:

1) Skull irregularities and contour depressions have traditionally used an open scalp incision with its own cosmetic scar trade-off.

2) Injectable cranioplasty uses very small incisions that can fill in a large surface area through a long flexible filler tube. It is a procedure that is technique sensitive and intimate working knowledge of how the Kryptonite material flows and sets, and the time frame on which it happens, is needed to ensure a good result.

3)Cosmetic skull reshaping by augmentation is now possible with the minimally invasive cranioplasty (MIC) procedure. Further work is needed to define the procedure to avoid undercorrection and, most significantly, any risk of overcorrection.

Dr. Barry Eppley

Indianapolis, Indiana

Kryptonite Bone Cement – A Potential Injectable Cranioplasty Method

Monday, July 26th, 2010

Cranioplasty is done for making contouring changes to the cranial vault, which is defined as the skull, forehead and brow bones. Common causes for the need for cranioplasty are congenital deformities (after primary reconstruction), neurosurgical bone flaps, and traumatic injuries. When done for these reasons an open approach is always used as there is usually a pre-existing scalp scar/incision from a prior procedure. This makes it very easy to apply the traditional synthetic cranioplasty materials such as PMMA (acrylic) and HA. (hydroxyapatite)

 

However, some skull shape problems may be relatively small or may not be associated with any pre-existing incision for access. When balancing the trade-off of a new scalp scar versus keeping the existing skull concern, many patients (particularly men) would consider the scar as more undesireable. Cranioplasty would be more appealing in this circumstance if the cranioplasty material would  be able to be delivered from small and remote incisions. In essence, a cranioplasty material that could be delivered by an injection process.

 

The current craniplasty materials are far from ideal to be delivered through any form of remote access. PMMA, polymethylmethacrylate, is an initial liquid which can be delivered through a tube but it is very runny on delivery and sets up with a very high heat from an exothermic reaction. The numerous forms of hydroxyapatite (e.g., Mimx) create an initial viscous slurry which has no material flow at all. This makes it not only undeliverable by injection but its sensitivity to fluids and its easy fragmentation on setting make external digital molding unpredictable.

 

Kryptonite, the newest FDA-approved cranioplasty material offers some real promise as an injectable skull-shaping technique. It is a bone cement that is created through the combination of a calcium carbonate powder and two fatty acid liquid derivatives from castor oil. When combined together this makes a final hardened material that is porous and adhesive with bone-like properties. While this is as favorable to bone as any of the other cranioplasty materials, its physical features in the set-up process make it potentially useful to be delivered by an injection method.

 

Once the three ingredients are mixed, a very flowable liquid is created. During the intial polymerization process (up to 4 minutes), the material can be loaded into a syringe. Once in the syringe, it remains in a thick but flowable liquid phase up to 8 minutes are mixing. This provides the opportunity for delivery by injection. Once it passes the 8 minute time period, it enters a sticky taffy phase where it becomes very adhesive and is no longer injectable. A moldable phase will exist then up to 25 minutes in which further shaping can be done.

 

To pass the injectable cranioplasty test, it first must have enough flow to be delivered through a small enough tube that has sufficient length. A true injection method  is delivered percutaneously through a needle that is no larger than an 18 gauge. But that is not the type of injection to which I refer when being used for cranioplasty. Because instruments must be used to develop the subperiosteal pocket, either through an endoscopic or blind technique, one or two small remote incisions (less than 1 inch) would be used. Therefore the internal diameter of the injection method can be larger. But how large does it need to be? (or how small can be that it still works) In bench top testing, I have determined that it flows very nicely through an internal diameter of 2.7mms. (8 French catheter) This makes it possible to use long catheters for remote access. Some material will be lost in the tube during delivery which is 1cc per 13cm of length at 2.7mms diameter. Most injectable cranioplasties will not need more than 5 or 6cms of tube length for delivery. The indwelling .5cc of material can be pushed through with a saline fluid bolus behind it.

 

The other injectable consideration is can the material be effectively molded by external manipulation. Is it able to be pushed around and molded into fine edges without fracture or separation of the material? In testing on a pig’s head (from the butcher), Kryptonite was injected and externally molded to the back of the skull from an anterior incision. On dissection after setting, it was adherent to the bone, did not stick to the overlying soft tissue and had nicely contoured edges. Its sticky taffy phase which is between 5 and 15 minutes after mixing gives it a texture which really molds and shapes well.

 

Kryptonite bone cement appears to offer physical properties that would make it the first truly injectable cranioplasty material. Its use in this manner is for partial-thickness contour deformities of the skull and forehead.       

  

Dr. Barry Eppley

Indianapolis, Indiana  


Dr. Barry EppleyDr. Barry Eppley

Dr. Barry Eppley is an extensively trained plastic and cosmetic surgeon with more than 20 years of surgical experience. He is both a licensed physician and dentist as well as double board-certified in both Plastic and Reconstructive Surgery and Oral and Maxillofacial Surgery. This training allows him to perform the most complex surgical procedures from cosmetic changes to the face and body to craniofacial surgery. Dr. Eppley has made extensive contributions to plastic surgery starting with the development of several advanced surgical techniques. He is a revered author, lecturer and educator in the field of plastic and cosmetic surgery.

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